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Installation Blueprint

Garage Floor Epoxy & Polyaspartic Process

Our industry-leading garage system leverages a moisture vapor blocking primary epoxy layer bound to full solid-color vinyl chip broadcast, armored with a water-clear aliphatic polyaspartic topcoat.

SOP Specifications Matrix

Timeline:2 Days (Return to parking in 48 hours)
Prep Method:Planetary Diamond Grinding
Tested Durability:Extreme Duty

Meticulous 6-Step SOP Guide

We execute all custom floors to strict manufacturer instructions. Our field technicians do not bypass grinding or rely on chemical acid etching. Read each physical phase of implementation:

01

Substrate Moisture & Hardness Diagnosis

Day 1 (Initial)

We perform digital relative humidity (RH) probe testing and Schmidt hammer rebounding concrete hardness tests to determine structural integrity and locate any high moisture zones.

Testing Threshold requirement:Max hydrostatic vapor limit: 15 lbs/1000 sq ft/24 hrs. Substrate strength minimum: 3,000 PSI.
02

Dustless Planetary Diamond Grinding

Day 1 (Morning)

Heavy industrial diamond heads mechanically grind the concrete to shear off paint, curing compounds, and contaminants while opening the pores.

Testing Threshold requirement:CSP Target: 2-3 (Concrete Surface Profile). Connected directly to HEPA-filtered dust extractors.
03

Polyurea Fracture Injection & Joint Filling

Day 1 (Midday)

We route and vacuum all settling cracks, then pressure-inject ultra-low viscosity dual-component polyurea. Patched areas are ground flat to merge completely with the main slab.

Testing Threshold requirement:Elastomeric joint compounds expand and contract without cracking the resin systems.
04

100% Solids Moisture Barrier Basecoat

Day 1 (Afternoon)

A premium, rich 100% solids epoxy basecoat is applied with squeegees and rollers, wicking deep inside the open pores of the concrete matrix.

Testing Threshold requirement:Provides an outstanding 400+ PSI bond strength to concrete, creating an absolute vapor block.
05

Full Vinyl Flake Broadcast to Refusal

Day 1 (Immediate)

While the base primer is completely wet, we broadcast high-performance vinyl chips over the entire surface until excess chips lie dry on top (to refusal).

Testing Threshold requirement:Establishes a double-layered core, averaging 65-85 mils total system thickness with extreme texture.
06

Multi-Directional Scrape & Aliphatic Topcoat

Day 2 (Morning)

Once cured, we perform multi-directional heavy steel flat-scraping to shear off any sharp edges, vacuum the excess, and apply a premium clear aliphatic polyaspartic shell.

Testing Threshold requirement:100% UV-stable chemistry protects against yellowing, road-salts, fertilizers, and sizzling hot tires.
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Desert Moisture Barriers

Arizona concrete regularly climbs to extreme surface temperatures exceeding 140°F during standard summer peaks. Standard hardware store epoxies cure too rapidly upon application or separate from localized moisture under high thermal pressure.

Every product we specify is engineered with special retarders and vapor blockers formulated specifically for municipal desert zones.

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